Preventative Maintenance
Cranes and Heavy Machinery
In the manufacturing industry, downtime refers to the period of time in which a company’s factory or a specific line is not producing a product. This is expensive to a company’s bottom line and profit margins, as often downtime is unplanned and occurs while normal business functions continue, including paying employees and ordering material to manufacture products. It becomes even more expensive if you factor in the opportunity cost of having a machine sit idle. One research study showed unplanned downtime cost companies an average of $260k for every hour of downtime, while another study found that car manufacturers lost $22k for every minute of downtime.
We offer 6 inspection plans based on your current service needs, to ensure your compliance with current OHSA and CSA (B167) standards. By scheduling routine repairs, maintenance work and inspections, we will help prevent equipment safety issues, breakdowns and compliance violations but also help avert component failure. These programs also have the added benefit of helping to avoid unnecessary production downtime.
- Air Balancers
- Chain Falls
- Electric hoists
- Lift assists
- Pneumatic hoists
- Stacker cranes
- Overhead Cranes
Management Responsibilities:
Cranes and hoists shall be operated and maintained through a coordinated and well documented equipment management program, carried out by competent personnel with clearly defined responsibilities, including:
- Orientation
- Training
- Occupational health and safety
- Protocols for testing, inspections, maintenance and monitoring, including timings, risk assessment and emergency management
Key features
Skilled Technicians
Expert teams trained with 1,200+ hours annually to ensure safe, efficient inspections.
Digital Reporting
Wireless, paperless reporting with access to equipment records anytime, anywhere.
Fast Results
Wireless technology ensures inspection are processed quickly and without delays.
24/7 Access
Certificates, documentation, manuals, and reports always available through mobile access.
Standardized Inspections
40+ standard inspection types offered, making us your single source for facility compliance.
Flexible Solutions
Free, no-obligation audits help us tailor inspection services to your facility’s needs.
Cost & Time Savings
Reduce costs and extend the value of your equipment with efficient inspections.
Safety Compliance
Regular inspections improve safety, reduce risk, and support better workplace attendance.
PM Program
Class A & B - Infrequent and Light Service
| Periodic Plan | Month 1 | Month 2 | Month 3 | Month 4 | Month 5 | Month 6 | Month 7 | Month 8 | Month 9 | Month 10 | Month 11 | Month 12 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Periodic - Annual (see Notes 1 & 2) | Periodic | |||||||||||
| PM Plus | Month 1 | Month 2 | Month 3 | Month 4 | Month 5 | Month 6 | Month 7 | Month 8 | Month 9 | Month 10 | Month 11 | Month 12 |
| PM - Semi annual; Periodic - Annual (see note 1) | Preventative Maintenance + Periodic | Preventative Maintenance | ||||||||||
| Compliance Plan | Month 1 | Month 2 | Month 3 | Month 4 | Month 5 | Month 6 | Month 7 | Month 8 | Month 9 | Month 10 | Month 11 | Month 12 |
| Frequent - Monthly PM - Semi annual; Periodic - Annual | Frequent + Preventative Maintenance + Periodic | Frequent | Frequent | Frequent | Frequent | Frequent | Frequent + Preventative Maintenance | Frequent | Frequent | Frequent | Frequent | Frequent |
Class C & D - Moderate and Heavy Service
| Periodic Plan | Month 1 | Month 2 | Month 3 | Month 4 | Month 5 | Month 6 | Month 7 | Month 8 | Month 9 | Month 10 | Month 11 | Month 12 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Periodic - Semi annual (see Notes 1 & 2) | Periodic | Periodic | ||||||||||
| PM Plus | Month 1 | Month 2 | Month 3 | Month 4 | Month 5 | Month 6 | Month 7 | Month 8 | Month 9 | Month 10 | Month 11 | Month 12 |
| PM - Quarterly; Periodic - Semi annual (see note 1) | Preventative Maintenance + Periodic | Preventative Maintenance | Preventative Maintenance + Periodic | Preventative Maintenance | ||||||||
| Compliance Plan | Month 1 | Month 2 | Month 3 | Month 4 | Month 5 | Month 6 | Month 7 | Month 8 | Month 9 | Month 10 | Month 11 | Month 12 |
| Frequent - Monthly; PM - Quarterly; Periodic - Semi annual | Frequent + Preventative Maintenance + Periodic | Frequent | Frequent | Frequent + Preventative Maintenance | Frequent | Frequent | Frequent + Preventative Maintenance + Periodic | Frequent | Frequent | Frequent + Periodic Maintenance | Frequent | Frequent |
Manufacturers' Recommendations
| Asset Lifecycle Items | Year 1 | Year 2 | Year 3 | Year 4 | Year 5 | Year 6 | Year 7 | Year 8 | Year 9 | Year 10 | Year 11 | Year 12 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Gear Box Oil Analysis | Recommended | Recommended | Recommended | Recommended | Recommended | Recommended | Recommended | Recommended | Recommended | Recommended | Recommended | Recommended |
| Inspection; disassembly and maintenance will be quoted T&M | Every 5 years or 5000 hours "on" time | Every 5 years or 5000 hours "on" time | ||||||||||
| Other items required per manufacturer will be quoted T&M | As per manual | As per manual | As per manual | As per manual | As per manual | As per manual | As per manual | As per manual | As per manual | As per manual | As per manual | As per manual |
- Note 1: Owner has competent maintenance personnel for frequent inspections
- Note 2: Owner has qualified maintenance personnel (4000 hours) for preventative maintenance, service and repairs
- Note 3: Please contact us regarding inspection plans for other crane classes
- Note 4: Crane interval recognition guides are available in CSA B167-16 Annex D or the CMAA Crane Service Classification standards
Your Perfect Solution Awaits!
Regulations in Canada
| Regulation |
|---|
| CWB Certified Welders (Steel and Aluminum) |
| CWB certified for welding of Steel (CSA Standard W47.1, Division 2) |
| CWB certified for welding of Aluminum (CSA Standard W47.2, Division 2) |
| Professional Engineers Ontario |
| CLAC |
PROJECTS
Heavy-Duty Crane Systems for SW Ontario Manufacturer
A SW Ontario manufacturer approached Liftsafe with the need for high-capacity lifting systems to support high-volume, multi-shift production. The project required safe and efficient handling of critical components while maintaining strict uptime and scheduling demands, with a strong emphasis on safety, precision operation, and long-term serviceability.
Fast-Track Overhead Crane Installation for Automotive Manufacturer
Liftsafe rapidly performed on-site measurements and provided a same-day quote. Through strong coordination and detailed planning, the 5-ton overhead crane was engineered and installed on time to support the customer’s automotive manufacturing process
Custom Overhead Crane Systems for Electrical Transformer Manufacturing
A series of fully integrated overhead crane and runway systems were installed to support critical stages of the transformer manufacturing process. The systems enable safe, controlled, and precise lifting of large cores, tanks, and assemblies, improving workflow efficiency, protecting high-value components, and supporting consistent production quality, all while maintaining a strong focus on worker safety and regulatory compliance.
Six Ergonomic Workstation Cranes for Curtain Wall Manufacturer
Liftsafe designed and installed six custom ergonomic workstation crane systems featuring custom grabs, and precision hoists for a leading curtain wall manufacturer.
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